DPF Regen System – DPF Cleaning and DPF Regeneration

 

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Commercial vehicle manufacturers are constantly in a race to keep up with regulations that are continually being updated to reduce the emissions from vehicles. In order to meet the current standards on the particulate matter emitted from the exhaust pipe, many manufactures fit a Diesel Particulate Filter, also known as a DPF. Over time as this filter becomes loaded with particulate matter which may cause problems for your vehicle; these include:

  • Increased Fuel consumption

  • Decrease in power

  • Increased service intervals

  • Dashboard warning lights

 


What we Do

We have developed the DPF Regen System to carry out full DPF cleaning, removing upwards of 95% of soot and soot plugs. After going through our cleaning process, your filter will be as good as new giving it back it’s original lifespan.

Simply drop the DPF into us, or arrange for collection. We also offer a fast turnaround service so your machinery won’t be stopped for too long.

We will give it a thorough inspection and let you know of any damage to the internal structure prior to DPF cleaning. We also keep full records on your DPF so you can refer to its condition at any time

The DPF Regen System causes no damage to your DPF as it uses clean high-speed air at pressures Diesel Particulate Filters are designed to withstand daily, and thermal regeneration at temperatures determined by vehicle manufacturers. Unlike some cleaning systems we use no corrosive chemicals and our system doesn’t require it be submerged in cleaning solutions

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Before-and-After


Our System

 

 

Process Diagram


We provide DPF Cleaning for the following vehicles with modular Type Filters

Vehicles we clean

 We are unable to provide DPF Cleaning for Cars or Vans


3D filter inc flowWhat is a DPF

Since 2007 the amount of allowed metal particulate matter a vehicle can emit has been reduced by 90%. These new regulations are called Euro 6 or Tier 4. In order to comply with these emission standards, it is now common for diesel engine manufacturers to install an Adblue system, a Diesel Particulate Filter (DPF) or a combination of both.

A DPF filter is a very basic filter that simply catch the small particles and stores them. Some filters just store them until the whole filter is disposed of, some vehicles have an onboard regeneration system that burns off the soot at certain intervals. However most DPFs will require removal and professional cleaning at some stage.

Our DPF Regeneration System will remove 95% of soot and particles within a DPF, even particles that a built in regeneration system can’t remove greatly extending it’s lifespan and saving you money.

 

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Benefits of our System

Our DPF Regen System is the perfect choice for regenerating your DPF. We can provide you a with a fast turnaround of your DPF with excellent customer service and support. Designed in house by HLS who have nearly 25 years experience with industrial and commercial vehicles, and in consultation with OEM plant suppliers.

  • The DPF Regen System uses a unique circular cleaning pattern giving almost 100% coverage ensuring every cell is cleaned, while also ensuring the the perfect weighting is given to the heavier blocked cells in the centre

  • We offer thermal regeneration (only required in some circumstances) to reduce stubborn soot or other contaminants to ash.

  • Our DPF cleaning system is fully safe and will cause no damage to your DPF, it will only extend it’s life span. We don’t use corrosive chemicals or caustic acid baths. Just clean air.

  • Also prior to cleaning we carry out a full inspection, so if there is any internal damage to the substrate we won’t make it worse.

  • As the DPF Regen System removes almost over 95% of the contained soot, there is no reduction in the cleaning interval. Your vehicle will will require less maintenance and get the best possible fuel efficiency.

 

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